Senior Molding Process Engineer (Aerospace)

Aleron
paid time off, paid holidays, 401(k)
United States, Washington, Everett
May 01, 2026
Description Acara Solutions is seeking a Senior Molding Process Engineer to work with our client in Everett, WA. Compensation and Benefits Salary range: $170,000 - $180,000 annually Comprehensive benefits package including medical, dental, vision, paid time off, paid holidays, and 401(k) with company match Position Overview This is a salaried, full-time direct hire opportunity within the aerospace industry. This role is responsible for overseeing the technical and manufacturing aspects of injection molding operations, with a focus on improving production output, product quality, and overall process efficiency. The position will drive process optimization initiatives to reduce scrap, rework, and cycle time while supporting new product introductions. Essential Duties and Responsibilities Provide sustaining process engineering support for plastic injection molding operations Optimize existing molding processes through data-driven experimentation and analysis Develop and implement new molding programs for new product launches Reduce setup time, scrap, cycle time, and overall process waste Lead pilot runs and test activities to validate mold and design changes Partner with Quality to ensure molded components meet drawing and specification requirements Support molding transfer activities in collaboration with project management teams Interface with customers during on-site pilot runs and process qualification efforts Train and mentor process technicians and press operators on best practices Recommend tooling and mold design improvements to enhance manufacturability Troubleshoot and resolve dimensional and process-related issues Initiate and support Engineering Change Orders (ECOs) for process and design improvements Coordinate repair and maintenance of tooling with internal teams and/or customers Implement injection molding best practices across operations and support continuous improvement initiatives Provide support to other manufacturing processes as needed About Acara Solutions Acara is a premier recruiting and workforce solutions provider-we help companies compete for talent. With a legacy of experience in various industries worldwide, we partner with clients, listen to their needs, and customize visionary talent solutions that drive desired business outcomes. We leverage decades of experience to deliver contingent staffing, direct placement, executive search, and workforce services worldwide. Job Requirements What You'll Bring (Requirements): Bachelor's degree in Plastics Engineering or related field Minimum 5 years of experience in injection molding, including hands-on knowledge of molding methods, equipment, and processes Minimum 2 years of project management or project coordination experience Experience with process optimization, troubleshooting, and production support in a manufacturing environment Must be a U.S. Person (ITAR requirement) What Sets You Apart (Preferred): RJG Master Molder certification Lean Six Sigma training or certification (Green Belt, Black Belt) Experience with SMED and other lean manufacturing methodologies CAD proficiency or design-for-manufacturing (DFM) experience After you apply, you may receive a call or message from our AI Talent Scout about this role or other opportunities that match your skills and preferences. AI agent role is to help speed up your hiring process by answering questions, confirming basic information, and identifying whether there's a mutual fit. The call or chat may be recorded so that our recruiting team can review it - they make all final hiring decisions, while AI agent simply helps move you forward faster. The best part? They are available 24/7, so you can connect whenever it's convenient for you. Aleron companies (Acara Solutions, Aleron Shared Resources, Broadleaf Results, Lume Strategies, TalentRise, Viaduct) are an Equal Opportunity Employer. Race/Color/Gender/Religion/National Origin/Disability/Veteran. Applicants for this position must be legally authorized to work in the United States. This position does not meet the employment requirements for individuals with F-1 OPT STEM work authorization status. Apply